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LuckyCharms

(17,441 posts)
Tue Oct 23, 2018, 12:40 AM Oct 2018

All I wanted was a workbench I could beat the shit out of.

A simple workbench. that's it.

Then I decided it had to be on wheels.

Locking wheels.

So I found some plans online for a rolling workbench and modified them to a larger unit.

I built the workbench out of 2 x 4's and 2 x 6's. I put a MDF (particle board) top on it, which is 3/4 inch thick.

It came out nice and sturdy and useful. A nice simple rolling workbench. Fine. All done.

A week later, I decided the top was not thick enough, and that the MDF looked like shit.

So I bought a sheet of 3/4" birch plywood, furniture grade, to put it on top of the MDF, and that made the workbench top 1 1/2 " instead of 3/4"

Then I decided that it looked too plain, so I put about 8 coats of polyurethane on the plywood top.

Then I decided that it looked too rough, so I sanded the holy hell out of the framing lumber and rounded the edges even further than they already were with a sander. Then I still did not like it, so I plugged about 100 screw holes and sanded down the filler.

After looking at it for a day, I still didn't like it, so I bought a quart of primer and a quart of fire engine red floor and porch paint, and painted everything red except for the top.

I still wasn't happy though. I didn't like the exposed edges of the plywood and the MDF, so I special ordered some 1 1/2 inch edge banding and applied it to the edges. In order to do that, I had to make a mixture of 50% contact adhesive and 50% lacquer thinner to paint on the MDF edge so the edge banding adhesive would stick to it. I had to purchase a quart of each of those materials.

It looked great with the edge banding on, but now I needed to finish the edge banding with something that would not soak through it and destroy the adhesive, so I had to buy a can of spray polyurethane and apply "fog coats" until it was sealed enough to take full spray coats.

Then I decided that it would be nice to have some handles on it, so I bought two huge yellow playground equipment handles, and put one on each end.

Then I decided it would be a damn shame not to protect the beautiful finish on the top, so I bought a workbench mat to protect it.

It was worth it though. The thing looks bad ass.

Total man hours = 3,450.

Total cost = $10, 479.

Oh, it's so nice that it makes the rest of my house look like shit, so I will have to remodel my entire home.

Estimated cost = $159,000.

32 replies = new reply since forum marked as read
Highlight: NoneDon't highlight anything 5 newestHighlight 5 most recent replies
All I wanted was a workbench I could beat the shit out of. (Original Post) LuckyCharms Oct 2018 OP
I'm not sure but you might be my husband! radical noodle Oct 2018 #1
We're all the same. LuckyCharms Oct 2018 #2
LOL blm Oct 2018 #3
OMG! You're worse than me. pangaia Oct 2018 #4
Now you have to give it that broken-in distressed look with saw cuts, paint spatters, chisel gouges, NBachers Oct 2018 #5
And blood stains... LuckyCharms Oct 2018 #11
You leave part of yourself behind on every job. NBachers Oct 2018 #12
"Every worthy project demands a blood sacrifice." Nay Oct 2018 #14
I sign all my woodwork BlueSpot Oct 2018 #25
Small bit of advice... Moostache Oct 2018 #6
We all have vices. Harker Oct 2018 #7
Great! Sherman A1 Oct 2018 #8
You're really gonna need an end vise for that bad boy. OilemFirchen Oct 2018 #9
Funny you should mention a plunge router... LuckyCharms Oct 2018 #10
Beware of routers. They're gateway tools. OilemFirchen Oct 2018 #13
I think you should post a picture of your fabulous handiwork. Fla Dem Oct 2018 #15
Here you go... LuckyCharms Oct 2018 #16
That is truly a beautiful piece of craftsmanship. Congratulations!! Fla Dem Oct 2018 #18
Thank you! No, more like $150 or so... LuckyCharms Oct 2018 #19
Well you did one heck of a job. Fla Dem Oct 2018 #24
Hahaha blaze Oct 2018 #22
Looks great! Luciferous Oct 2018 #23
It looks like something from Fisher-Price, blown up life-size... LOL!! n/t TygrBright Oct 2018 #26
What's with the faucet? 3catwoman3 Oct 2018 #28
When I remodeled my kitchen... LuckyCharms Oct 2018 #31
Ha, that's just like me! My husband always knows when I start a project it's going to snowball. Luciferous Oct 2018 #17
It's the curse of the DIYer. LuckyCharms Oct 2018 #20
You are definitely NOT my husband csziggy Oct 2018 #21
I thought for sure the end was gonna be 'now it looks SO nice ... mr_lebowski Oct 2018 #27
Satisfied? southerncrone Oct 2018 #29
OMG!! mysteryowl Oct 2018 #30
Job isn't complete until you install this bluecollar2 Oct 2018 #32

NBachers

(17,110 posts)
5. Now you have to give it that broken-in distressed look with saw cuts, paint spatters, chisel gouges,
Tue Oct 23, 2018, 01:13 AM
Oct 2018

glue puddles, torch burns, hammer divots, and grease stains.

LuckyCharms

(17,441 posts)
11. And blood stains...
Tue Oct 23, 2018, 08:56 AM
Oct 2018

I have an old bench with an MDF top. It is decorated with all that you mentioned, as well as a lot of blood stains that soaked in.

Moostache

(9,895 posts)
6. Small bit of advice...
Tue Oct 23, 2018, 01:18 AM
Oct 2018

NEVER, EVER start calibrating your TV...it will make the work bench seem like a walk in the park...lol.

OilemFirchen

(7,143 posts)
9. You're really gonna need an end vise for that bad boy.
Tue Oct 23, 2018, 08:27 AM
Oct 2018

And, of course, some bench dogs. A good quality forstner bit and drill press should do the job for simple dowels, but I like the mortise style. No need for a mortising machine (though you really should have one) since you can buy Kreg jigs off the shelf to use with your plunge router and corner chisels.

Oh, and a front vise as well. Just make sure that it doesn't interfere with the drawers you'll probably want... hang on... yeah, a bench vise as well, so make sure that at least one of the drawers is deep enough to store that when it's not in use...

LuckyCharms

(17,441 posts)
10. Funny you should mention a plunge router...
Tue Oct 23, 2018, 08:54 AM
Oct 2018

I have a ton of tools, but I don't have a router, and I need one. I spent about 2 hours last night researching routers.

Good idea about the vice...I will put one or two on at some point.

No drawers on the bench, just a large shelf with a high lip so my stuff doesn't fall off when I roll it around.

OilemFirchen

(7,143 posts)
13. Beware of routers. They're gateway tools.
Tue Oct 23, 2018, 09:07 AM
Oct 2018

I have three - a cabinet-mounted, a hand-held and a trim router. The problem isn't really with router addiction, it's the damned bits. I have several hundred and, no matter how much my S.O. tries to intervene, I can't stop buying them.

I've spent the last couple of years dreaming about a shaper. That's when things start to get hardcore...

Fla Dem

(23,675 posts)
18. That is truly a beautiful piece of craftsmanship. Congratulations!!
Tue Oct 23, 2018, 02:07 PM
Oct 2018

But did it really cost $10,479?

LuckyCharms

(17,441 posts)
19. Thank you! No, more like $150 or so...
Tue Oct 23, 2018, 02:45 PM
Oct 2018

I like to whine and exaggerate a little.

The casters and the plywood were the most expensive parts, the rest is just cheap framing lumber that I prettied up.

LuckyCharms

(17,441 posts)
31. When I remodeled my kitchen...
Wed Oct 24, 2018, 02:05 AM
Oct 2018

I was sent a cabinet door that had the panels incorrectly configured. I didn't know what to do with the door, so I cut a piece out of the center and rejoined it to make it smaller. I mounted it to my dining room wall with some fake faucets to act as coat hooks. So I made a coat rack out of the door. I had one fake faucet left over, so I sprayed it yellow and put it on the workbench rather than just have it sit in my tool chest forever. Here is a pic of the coat rack:



Luciferous

(6,080 posts)
17. Ha, that's just like me! My husband always knows when I start a project it's going to snowball.
Tue Oct 23, 2018, 02:02 PM
Oct 2018

I started removing wallpaper in my bathroom, and then thought I should change out the mirror. Then I noticed the trim needed some updating... before you know it everything will be different lol

LuckyCharms

(17,441 posts)
20. It's the curse of the DIYer.
Tue Oct 23, 2018, 02:53 PM
Oct 2018

Even if what ever you remodel looks great, that means that the thing next to the new work looks bad. And on and on and on and on....

csziggy

(34,136 posts)
21. You are definitely NOT my husband
Tue Oct 23, 2018, 05:04 PM
Oct 2018

His workbench was made from the top of a picnic table. The legs had rotted off but the table was (and still is) sound. He made a frame out of 2x4s, legs from 4x4s and screwed our bench vise to one end. No finish, but thirty years later that ugly ass workbench is still doing what it was made to do - take a beating.

On the other hand - I am having a trestle table made for my kitchen. A friend has been stockpiling oak and cherry from the trees that have been blown down in Hermine, Irma, and numerous winter storms. Now he has more down from Michael. He's a talented woodworker so I've told him I want a trestle table to go in my kitchen. I think it will be of oak since we have oak cabinets in there.

When he's done with that I may have him make a cabinet for my faux fireplace stained glass piece to go into. He's got lots of cherry and the shelves on either side are mahogany so I will probably go with cherry stained to match the shelves - or leave the cherry natural for a contrast.

 

mr_lebowski

(33,643 posts)
27. I thought for sure the end was gonna be 'now it looks SO nice ...
Tue Oct 23, 2018, 11:51 PM
Oct 2018

there's no way I wanna do any ACTUAL WORK on it ... cause then it'll get all screwed up ... '

mysteryowl

(7,390 posts)
30. OMG!!
Wed Oct 24, 2018, 12:47 AM
Oct 2018

I laughed out loud for about 5 minutes.





The entire thread had me roaring with laughter. The cherry on top was that you posted actual pictures of the master piece, but not until later in the thread. Perfection!

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